Plif hinged spacer

ABSTRACT

A spinal implant formed from a hinged distractor having an upper and lower support body that is hinged by use of pinions. An insert body is constructed and arranged to slide between the section to expand the height and to maintain a space therebetween. The insert body may include a leading edge that is tapered to allow ease of insertion. A trailing edge of the insert body includes a pin to allow ease of insertion along a curvature path.

PRIORITY CLAIM

In accordance with 37 C.F.R. 1.76, a claim of priority is included in an Application Data Sheet filed concurrently herewith. Accordingly, the present invention claims priority as a continuation-in-part of U.S. patent application Ser. No. 15/893,246, filed Feb. 9, 2018, entitled “PLIF Hinged Spacer”, which claims priority as a continuation of U.S. patent application Ser. No. 15/243,321, filed Aug. 22, 2016, entitled “PLIF Hinged Spacer”, now U.S. Pat. No. 9,889,020, issued on Feb. 13, 2018, which claims priority as a continuation-in-part of U.S. patent application Ser. No. 14/214,511, filed on Mar. 14, 2014, entitled “PLIF Hinged Spacer”, now U.S. Pat. No. 9,421,111, issued on Aug. 23, 2016, which claims priority to U.S. Provisional Patent Application No. 61/800,739, filed on Mar. 15, 2013, entitled “PLIF Hinged Spacer”, the contents of which are hereby expressly incorporated herein by reference.

FIELD OF THE INVENTION

This invention relates to the field of orthopedic surgery and, more particularly, to implants to be placed between vertebrae in the spine.

BACKGROUND OF THE INVENTION

Spinal stabilization is one approach to alleviating chronic back pain caused by displaced disk material or excessive movement of individual vertebrae. Conventional stabilization techniques include fusing two or more vertebrae together to circumvent or immobilize the area of excessive movement. Normally, the vertebral disk material which separates the vertebrae is removed and bone graft material is inserted in the space for interbody fusion. In addition to or in place of the bone graft material, a spinal implant may be inserted in the intervertebral space.

The conventional surgical approach for stabilization has been posteriorly for ease of access to the spine and to avoid interfering with internal organs and tissue. Usually the implant site is prepared to maintain natural lordosis and to accept a certain sized implant within certain pressure limits. This requires considerable time and skill by the surgeon.

U.S. Pat. No. 5,653,763 discloses an orthopaedic cage device having a rectangular cross-section and an intervertebral space shape conforming structure formed of two opposing shell elements being hinged at one end to form an interior volume therebetween. A threaded shaft is axially disposed in the interior volume and is held in place by a retaining ring slideably mounted at the non-hinged axial end of the device. A nut, being of substantially the same dimension as the maximum cross-section of the interior volume in its initial disposition, is disposed on the threaded shaft such that rotation of the shaft causes the nut to translate axially within the interior volume. This translation causes the nut to engage the tapered surface of the interior volume, which in turn causes the non-hinged end of the device to spread such that the device conforms to the natural space between the vertebral bones and provides for the proper curvature of the spine.

U.S. Pat. No. 6,821,298 discloses a fenestrated, hollow intervertebral cage containing a packed, harvested bone graft for fusing adjacent vertebrae together while maintaining or correcting the angular alignment and balance of the spine. Use of the device for an anterior interbody fusion results in a fused bone segment having a predetermined fixed angular orientation. The apparatus has a cage unit adjustably coupled to an expansion cap, and an adjustable wedge to support the adjacent vertebrae with facing surfaces at a predetermined angle relative to each other. A connecting bolt may be threaded or fixed to the rear of the cage unit.

U.S. Pat. No. 6,562,074 discloses a spinal insert which can be manipulated to adjust the height of the implant through links connected to the upper and lower plates.

U.S. Pat. No. 6,120,506 discloses a lordotic implant and a tap for use in preparing the vertebrae. The implant is designed to be inserted between the non-parallel end plates of adjacent vertebrae and maintain the natural lordotic angle of the spine. This is done through the use of a threaded tapered plug inserted in a tapped hole in the direction required by the lordosis of the spine. The implant is hollow and has radial apertures for accommodating bone graft material.

U.S. Pat. No. 6,015,436 discloses a tubular spinal implant. The implant is hollow and has radial apertures for interbody fusion through bone growth material. The device is placed between adjacent vertebrae with the opposite ends of the tube contacting the opposing vertebrae. The opposite ends are threaded together to form the hollow tube.

U.S. Pat. Nos. 7,211,112; 7,850,733; and 8,273,129 disclose opposing wedge ramps having a main body having upper and lower sections with mating sidewalls relatively movable along an inclined ramp. The inclined ramp forms a wedge movable between inclined sidewalls of the main body sections. The main body sections and the inclined ramp form a hollow cube-shaped structure with common open sides.

SUMMARY OF THE INVENTION

Disclosed is an implant formed from an upper and lower support with an insert body. The upper and lower support body are hinged by use of pinions; the pinions are positioned in slots that allow the upper and lower support body to expand in height. The insert body is constructed and arranged to slide between the upper and lower support body to expand and maintain a space between the upper and lower support bodies. In the preferred embodiment the upper and lower support bodies include curved side walls which allow a curved insert body to be inserted. The insert body may include a leading edge that is tapered to allow ease of insertion. A trailing edge includes a pin allowing pivotable securement to a tool for ease of insertion of the insert body through a curvature path.

Accordingly, it is an objective of the instant invention to teach a posterior surgical approach for placement of a spinal implant for interbody fusion allowing the implant to be inserted through a small incision and increased in size in situ.

Accordingly, it is an objective of the instant invention to teach a posterior surgical approach for placement of a curved spinal implant for interbody fusion allowing the implant to be inserted through a small incision and increased in size in situ.

It is yet another objective of the instant invention to teach an implant facilitating interbody fusion through bone graft or an ingrowth-type implant.

Other objectives and advantages of this invention will become apparent from the following description taken in conjunction with any accompanying drawings; wherein are set forth, by way of illustration and example, certain embodiments of this invention. Any drawings contained herein constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1 is a perspective view of the spinal implant;

FIG. 2 is an exploded rear view of FIG. 1;

FIG. 3 is a perspective view of the spinal implant with the insert feeding into the distractor;

FIG. 4 is a cross sectional side view of the spinal implant;

FIG. 5 is an exploded view of the spinal implant;

FIG. 6 is a pictorial view of the insert body to be inserted into the distractor;

FIG. 7 is a pictorial view of the spinal implant installed;

FIG. 8 is a perspective view of the spinal implant with two piece upper and lower sections;

FIG. 9 is an exploded view of FIG. 8 with the upper and lower piece sections attached;

FIG. 10 is an exploded view of FIG. 8 with the upper and lower piece sections detached;

FIG. 11 is a side plane view thereof;

FIG. 12 is a top plane view thereof;

FIG. 13 is a perspective view of the curved spinal implant;

FIG. 14 is a perspective view thereof with the insert body partially removed;

FIG. 15 is a perspective view thereof with the insert body fully removed; and

FIG. 16 is an exploded view thereof.

DETAILED DESCRIPTION OF THE INVENTION

The spinal implant 10 is inserted in the intervertebral space to replace damaged, missing or excised disk material. This extended position allows the leading end of the distractor to be inserted in a small intervertebral space without the necessity of excising structurally sound bone.

Referring to FIGS. 1-7 in general, disclosed is an implant 10 formed from a hinged distractor 12 and an insert body 14. The hinged distractor 12 is defined by an upper support body 16 and a lower support body 18 that are hinged together by use of pinions 20 and 22 insertable into apertures 23 and 25. The upper support body 16 is formed from a substantially flat plate having an upper surface 24 to provide a large contact area with the vertebra and a lower surface 19 for use in abutting the insert body 14. The top surface 24 includes contact lands and grooves 26 to provide a better purchase, although other stippled treatment may be employed. The upper support body 16 includes side walls 28 and 30 that are sloped from the front edge 32 to the rear edge 34. The slope of the walls is illustrated by a first height H1 adjacent the proximal end of the plate and a second height H2 adjacent the distal end of the plate, the first height H1 greater than the second height H2.

Similarly, a lower support body 18 has an outer surface 36 to provide a large contact area with the vertebra and an inner surface 37 for use in abutting the insert body 14. The outer surface 36 includes contact lands and grooves 38 to provide a better purchase, although other stippled treatment may be employed. The lower support body 18 is further defined by side walls 42 and 44 that are sloped from the front edge 46 to the rear edge 48. The outer surface 36 is a substantially flat plate to provide a large contact area with the vertebra. The lower and upper support body 18 and 16 are pivotable in relation to increase the distance between the front edges 32 and 46.

The distractor 12 upper support body 16 and lower support body 18 may be made of conventional materials used for surgical implants, such as stainless steel and its many different alloys, titanium, and any other metal with the requisite strength and biologically inert properties. Polymeric materials with adequate strength and biological properties may also be used in the construction of the distractor.

The insert body 14 is constructed and arranged to slide between the upper support body 16 and lower support body 18 to expand and maintain a space between the front edges 32 and 46. The insert body 14 has a leading edge 52 that is tapered to allow ease of insertion with light tamping. The leading edge 52 has a trailing edge 54 that extends beyond the front edge 32 of the upper support body 16, causing the insert body 14 to be locked into position. A trailing edge 56 engages the rear edge 34 of the upper support section 16. Similarly, a lower surface of the insert body 14 may include a leading edge 62 that is tapered to allow ease of insertion. The leading edge 62 has a trailing edge 64 that extends beyond the front edge 46 of the lower support body 18, causing the insert body to be locked into position along the top and bottom. Similarly, a rear trailing edge 66 engages the rear edge 48 of the lower support body 18. The insert body 14 is preferably constructed from polyether ether ketone (PEEK), which is an organic polymer thermoplastic. The distractor and insert body are open to allow placement of bone growth material therein, or otherwise provide quicker fusion to the bone. Shown are aperture 70 in the insert body 14 and aperture 72 in the distractor 12.

FIGS. 6 and 7 are pictorial views of the spinal implant in position for placement between vertebra 102 and 104 with hinged distractor, formed from the upper support body 16 and lower support body 18, placed into position. Insert body 14 having leading edge 52 is slidably inserted between the upper and lower support bodies 16, 18 until the leading edge 52 and rear trailing edge 56 is locked into position. The upper surface 24 of the upper body and the outer surface of the lower body include contact lands and grooves 26 & 36 to frictionally engage the vertebral body. The distractor 12 is inserted between adjacent vertebrae, and the insert body 14 is placed into position, providing a desired distance between the bodies. The adjacent vertebrae are forced apart to equal the height of the implant. The spinal fusion device may be used unilaterally or bilaterally.

Referring now to FIGS. 8-12, disclosed is an implant 100 formed from a hinged distractor 102 and an insert body 104. The hinged distractor 102 is defined by a lower support body 106 and an upper support body 108 hinged together by use of pinions 120 and 122 insertable into slotted apertures 123 and 125.

The spinal implant upper support body 108 is constructed from a first upper section 111 having a proximal end 112 with a first upwardly facing pinion and distal end 114 with an upwardly facing pinion 115 with the slotted aperture 123 formed along a depending leg 116, and a second upper section 126 having a proximal end 127 with slotted aperture 128 and distal end 129 with slotted aperture 130. Slotted aperture 128 is for receipt of the upwardly facing pinion 113 and slotted aperture 130 is for receipt of the upwardly facing pinion 115. The second upper section further includes a depending leg 131 with slotted aperture 125.

The spinal implant lower support body 106 is constructed from a first lower section 140 having a proximal end 141 with downwardly facing pinion 142 and distal end 143 with downwardly facing pinion 144 with a first depending leg 145 having an outwardly depending pinion 122; and a second lower section 150 having a proximal end 151 with a slotted aperture 152 for receipt of said downwardly facing pinion 142 and a second slotted aperture 154 along distal end 153 for receipt of downwardly facing pinion 144. The second lower section 150 includes a depending leg 155 having an outwardly facing pinion 120 for engaging slotted aperture 123 of the first upper section 111.

The upper sections 111 and 126 of said upper support body 108 includes contact lands and grooves 160, 161 to provide a better purchase, although other stippled treatment may be employed. The upper support body 108 includes side walls 170 and 171 that are sloped from adjacent the dependent legs 116, 131 of proximal ends 112, 127 to the distal end 114, 129. The slope of the walls is further illustrated by a first height H1 adjacent the proximal end of the upper body 108 and a second height H2 adjacent the proximal end of the lower body 106. The combined height H3 of lower body 106 and upper body 108 dependent upon the size of the insertion body 104.

The lower support body 106 has an outer surface 180 which provides a large contact area with the vertebra. The outer surface 180 includes contact lands and grooves 180 to provide a better purchase, although other stippled treatment may be employed.

The upper support body 108 and lower support body 106 can may be made of conventional materials used for surgical implants, such as stainless steel and its many different alloys, titanium, and any other metal with the requisite strength and biologically inert properties. Polymeric materials with adequate strength and biological properties may also be used in the construction of the distractor.

The insert body 104 is constructed and arranged to slide between the upper support body 108 and lower support body 106 to expand and maintain a space between the front edges proximal and distal ends of the distractor. The insert body 104 has a leading edge 202 that is tapered to allow ease of insertion with light tamping. A trailing edge 206 is shaped to fit within the distractor as illustrated in FIG. 8, wherein the trailing edge 206 is locked in position by the opening of the lower and upper support bodies 106, 108. The trailing edge 206 engages the rear edge of the upper and lower support sections to prevent the insert body from dislodging after installation.

The insert body 104 is preferably constructed from polyether ether ketone (PEEK). The distractor and insert body are open as depicted in FIG. 12 to allow placement of bone growth material therein, or otherwise provide quicker fusion to the bone. Shown are aperture 210 and the insert body 104 having aperture 212.

In a similar manner as the previous embodiment, the spinal implant is positioned between vertebrae with the distractor formed from the upper support body 108 and lower support body 106 having two piece sections each having slotted apertures that expand in both a vertical and horizontal format upon placement of the insertion body 104. The insertion body 104, has a tapered leading edge 202 to allow the upper and lower support body to be first inserted in a compact position. Upon positioning of the upper and lower support body, the insertion body can be tapped into position causing expansion of each section in accordance with the limitations provided by the pinions and associated slotted apertures. The insertion body 104 is placed between the top and bottom support bodies that form the distractor, until the leading edge 202 and rear trailing edge 206 of the insert body are within the confines of the distractor. The tapered edges engaging the walls of the distractor to lock the distractor in position. The upper surface of the upper support body and the bottom surface of the lower support body includes lands and grooves to frictionally engage the vertebral body. Upon placing the insert body 104 into position, the height H3 and the width W2 are changed, providing a desired distance between the sections. The adjacent vertebrae are forced apart to equal the height of the implant, and the width spacing assures secure positioning. The spinal fusion device may be used unilaterally or bilaterally.

Referring now to FIGS. 13-16, illustrated is a spinal implant 250 of the instant embodiment having a curvature support and an insert placement in positions that require off angle attachment. The spinal implant 250 comprises an upper support body 252 having a proximal end 254 and a distal end 256 spaced apart a width W1. The upper support body 252 is further defined by a first downwardly depending sidewall 258 separated by a second downwardly depending sidewall 260. The upper support body 252 having an upper surface 262 and an inner surface 264. The first downwardly depending sidewall 258 having a first slotted aperture 266 extending therefrom and a second downwardly depending sidewall 260 having a second slotted aperture 268 extending therefrom. Support tabs 270 & 272 are used to further support an insert body 300 so as to maximize aperture 274 for ease of inserting bone growth material.

A lower support body 282 having a proximal end 284 and a distal end 286 spaced apart by a first upwardly depending sidewall 288 separated by a second upwardly depending sidewall 290. The lower support body 282 has a lower surface 292 and an inner surface 294. The first upwardly depending sidewall 288 has a first outwardly positioned pinion 296 constructed and arranged for movement within the first slotted aperture 266. The second upwardly depending sidewall 290 has a second outwardly positioned pinion 298 constructed and arranged for movement within the second slotted aperture 268. It is noted that the first and second slotted apertures 266 and 268 have a length allowing movement of the upper body 252 in respect to the lower body 282. The slotted apertures 266 & 268 are constructed and arranged to allow each body 252 & 282 to rotate in a configuration that would allow insertion of the bodies at an angle as depicted in FIG. 15.

An insert body 300 has a top surface 302, a bottom surface 304, opposing lateral sides 306 and 308, opposing anterior 310 and posterior end walls 312 and a substantially hollow center 314. In the preferred embodiment, the opposing lateral sides 306 and 308 of the insert body 300 includes a curvature constructed and arranged to allow insertion between the upper support body 252 and lower support body 282 which provides a curvature path. The first downwardly depending sidewall 258 and second downwardly depending sidewall 260 having a curvature to match the insert body walls. Similarly, the first upwardly depending sidewall 288 and second upwardly depending sidewall 290 follow a similar curvature allowing the upper body and lower body to form a curved pathway for receipt of the insert body 300. The insert body 300 is placed between the upper support body 252 and lower support body 282, whereby the upper body and lower body expands in height H1 to accommodate the insert body 300.

The upper surface 262 of the upper support body 252 can be stippled 320 as can the lower surface 292 of the lower support body 282 are stippled 322. The insert body includes an edge pin 324 that frictionally engages pin receptacles 326 and 328. The edge pin 324 is constructed and arranged to allow movement of the insert body 300 along the curvature path formed by the upper and lower body having the curved sidewall embodiment. The insert body 300 centrally disposed aperture 314 is sized for receipt of bone growth material. The insert body 300 can be constructed from different heights H2 allowing the implant to accommodate different situation modalities. In the preferred embodiment, the insert body 300 is constructed from polyether ether ketone.

The term “coupled” is defined as connected, although not necessarily directly, and not necessarily mechanically. The use of the word “a” or “an” when used in conjunction with the term “comprising” in the claims and/or the specification may mean “one,” but it is also consistent with the meaning of “one or more” or “at least one.” The use of the term “or” in the claims is used to mean “and/or” unless explicitly indicated to refer to alternatives only or the alternative are mutually exclusive, although the disclosure supports a definition that refers to only alternatives and “and/or.”

The terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), “include” (and any form of include, such as “includes” and “including”) and “contain” (and any form of contain, such as “contains” and “containing”) are open-ended linking verbs. As a result, a method or device that “comprises,” “has,” “includes” or “contains” one or more steps or elements, possesses those one or more steps or elements, but is not limited to possessing only those one or more elements. Likewise, a step of a method or an element of a device that “comprises,” “has,” “includes” or “contains” one or more features, possesses those one or more features, but is not limited to possessing only those one or more features. Furthermore, a device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed.

It is to be understood that while a certain form of the invention is illustrated, it is not to be limited to the specific form or arrangement herein described and shown. It will be apparent to those skilled in the art that various changes may be made without departing from the scope of the invention and the invention is not to be considered limited to what is shown and described in the specification and any drawings/figures included herein.

One skilled in the art will readily appreciate that the present invention is well adapted to carry out the objectives and obtain the ends and advantages mentioned, as well as those inherent therein. The embodiments, methods, procedures and techniques described herein are presently representative of the preferred embodiments, are intended to be exemplary and are not intended as limitations on the scope. Changes therein and other uses will occur to those skilled in the art which are encompassed within the spirit of the invention and are defined by the scope of the appended claims. Although the invention has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, various modifications of the described modes for carrying out the invention which are obvious to those skilled in the art are intended to be within the scope of the following claims. 

What is claimed is:
 1. A spinal implant comprising: an upper support body having a proximal end and a distal end spaced apart by a first downwardly depending sidewall separated by a second downwardly depending sidewall, said upper support body having an upper surface and an inner surface, said first downwardly depending sidewall having a first slotted aperture extending therefrom and said second downwardly depending sidewall having a second slotted aperture extending therefrom; a lower support body having a proximal end and a distal end spaced apart by a first upwardly depending sidewall separated by a second upwardly depending sidewall, said lower support body having a lower surface and an inner surface, said first upwardly depending sidewall having a first outwardly positioned pinion constructed and arranged for movement within said first slotted aperture and said second upwardly depending sidewall having a second outwardly positioned pinion constructed and arranged for movement within said second slotted aperture an insert body having a top surface, a bottom surface, opposing lateral sides, opposing anterior and posterior end walls and a substantially hollow center; wherein said insert body is placed between said upper support body and said lower support body, whereby said upper body and said lower body expands in height to accommodate a height of said insert body.
 2. The spinal implant according to claim 1 wherein said opposing lateral sides of said insert body include a curvature constructed and arranged to allow insertion between said upper and lower support body which provides a curvature path.
 3. The spinal implant according to claim 1 wherein said upper surface of said upper support body and said outer surface of said lower support body are stippled.
 4. The spinal implant according to claim 1 wherein said insert body includes a trailing edge pin constructed and arranged to allow movement of said insert body along a curvature path.
 5. The spinal implant according to claim 1 wherein said insert body is constructed from polyether ether ketone.
 6. The spinal implant according to claim 1 wherein said upper body and said lower body form an aperture for receipt of bone growth material.
 7. The spinal implant according to claim 1 wherein said insert body includes a centrally disposed aperture for receipt of bone growth material.
 8. The spinal implant according to claim 1 wherein said insert body may be used unilaterally or bilaterally.
 9. The spinal implant according to claim 1 wherein said insert body can be constructed from different heights. 